Akyurek Tobacco

SMD SOLUTIONS

CIGARETTE TUBE, CIGARETTE, FILTER ROD MAKER & TRAY LOADER

FILTER ROD MAKER & TRAY LOADER

SMD Solutions


FILTER ROD MAKER & TRAY LOADER As Akyurek Technology we are offering you our new hi-tech filter rod maker machine along with filter tray loader.

Akyurek Filter Rod Maker is designed as modular for being user friendly, low maintenance and spare part cost. It is the best solution for filter manufacturing for cigarette and cigarette tubes.

Complete line for the production of filter rods monoacetate kind. The line has the following modules.

  • Acetate elaboration module
  • Filter rod maker
  • Filter control and transfer device
  • Filter tray loader
Production specifications: Nominal production: 500 m/min

Akyurek 500 filter maker
min
max
Standard format/parameters
Filter diameter
5.0
9.0
7,7
Filter length
60
150
108
Rolling bobbin inner Diameter
120
Rolling bobbin outer Diameter
800
600
Rolling bobbin width
17
30
26
Filter length tolerance
+/- 0,5
Filter diameter tolerance
+/- 0,04
Ovality
Less 0,3
Inclined cut
Less 0,2
Hardness
+/-6%
Seam glue nozzle
Hot melt
Inner glue nozzle
PVA
Inner glue nozzle
Hot Melt


Dimensions in ground: 6000x4000 mm

Electrical Input: 400V three-phase L1, L2, L3, N, PE

Flow Air: 150 m³/h

Sound Level: 80 dB(A) (measured at 500 mm from the protections)

Colour of the machine: RAL 9001, RAL 2009 danger zones

Manual and display language: Spanish, English, Turkish

Pressurized air supply: 6 bar 450 l/min Ouality of pressurized air suplly.
  • Residual dust: 0.1 um / 0.1 mg/m3
  • Residual water: PSD 3 / 0.1 mg/m3
  • Residual oil: 0.1 mg/m3
Included
  • Kit of tools and tools needed to operate the machine included.
  • Calibration tools included
  • Laser diameter control and automatic adjust
Filter loader control system
  • Servo control Omron Sysmac
  • 2 core NJ5 CPU 8 Axex Control
  • 10” Screen NA Sysmac
  • EtherCat, EtherNETIP
Filter Maker control system
  • Servo control Omron Sysmac
  • 4 core NX7 CPU 128 Axex Control
  • 15” Ekran NA Sysmac
  • EtherCAT, EtherNETIP
M1F - Acetate Elaboration Module
  • Working speed with monoacetate up to 500 m / minute
  • Frequency inverters-controlled blowers
  • High pressure precise acetine metring system
  • DC static discharger
  • Full servo control for the drums
  • Central automatic pneumatic system
M2F - Filter Road Maker
  • Cutting of the filter rod in single position
  • Steel filter cutting Blades with brushless sharpeners with automatic advance system
  • Two bobbin unwinders servo driven
  • Ultrasonic detection of the factory splice on the bobbins’ blowers
  • Removable centralized lubrication system with high efficient chiller cooling.
  • Ich circuit of the lubricat on with separate flow control
  • Double fixed bobbin holder with direct servo motor and fine position adjustment
  • Splice in bobbins detector
  • Double scrapper.
  • High speed paper splice.
  • Hot glue seem side glue system
  • PVA and hot glue inter system
  • Two chillers for separate temperature
  • Automatic speed control
  • Product on collect on and product on reports
  • Main screen and operator panel.
  • Servo-driven garniture tape.
  • Garniture belt 22x3540
  • Tension of the belt dynamic cont
M3F - Filter Control and Transfer Device
  • DC static discharge
  • Wet and dry filter sample reject
  • Start stop reject drum
  • Universal connection to the tray loader
M4F - Filter tray loader
  • Full automatic trey loader
  • Main screen and operator panel.
  • Prepared to the standard word filter tray
  • Prepared to load filters into the standard carton box
  • Automatic aligner with dynamic force control 10 empty trays automatic buffer 12 full trays automatic buffer
  • Automatic lift up system (full adjustable exit)



WHY AKYUREK?

- High Quality Raw Material
- Long Lasting Usage
- Customised Dimensions
- Finest Craftmanship
- Reasonable Price
- 7/24 After Sales Service
- Spare Parts Accessibility